Wear resistant film vacuum metallizing machine

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Wear resistant film vacuum metallizing machine

Wear resistant film vacuum metallizing machine

As an indispensable key equipment in modern industrial manufacturing, Wear Resistant Film Vacuum Metallizing Machine uses advanced vacuum metallizing technology to add strong and wear-resistant metal films to the surfaces of various industrial products, improving their wear resistance and chemical stability.

The operation process of Wear Resistant Film Vacuum Metallizing Machine usually includes the following key steps.
Preparation: Ensure that the equipment is in good working condition, including the normal operation of the vacuum pump system, control system, etc.
Prepare industrial products that need to be metallized, ensure that the surface is clean and flat, and improve the adhesion and uniformity of the metal film.
Vacuum pumping: Start the vacuum pump system to extract the air and impurities inside the equipment to create a high vacuum environment.
In this process, ensure that the equipment is well sealed to prevent gas leakage and vacuum drop.
Surface cleaning and pretreatment: Use the ion beam cleaning system inside the equipment to clean and activate the surface of industrial products.
Remove grease, oxides and other contaminants on the surface to improve the adhesion and uniformity of the metal film.
Metal evaporation and deposition: Heat the metal source and evaporate it into metal vapor.
The flow and speed of metal vapor are adjusted by the control system to ensure uniform deposition on the surface of industrial products. During the vapor deposition process, the densification and uniformity of the metal film are promoted by the bombardment of high-speed ion beams.
Coating control and multi-layer design: Select appropriate metal film materials and thicknesses according to the specific requirements and application scenarios of industrial products.
Multi-layer composite coating structures such as TiN, CrN, etc. can be designed to improve wear resistance, hardness and chemical stability.
Post-processing and inspection: After the deposition of the metal film, necessary post-processing steps are performed, such as cooling and unloading the industrial product.
The coating quality is inspected and evaluated to ensure that it meets the product design requirements and quality standards.
Equipment maintenance and cleaning: After the metallization process is completed, the equipment is maintained and cleaned, including cleaning the vacuum chamber and maintaining the vacuum pump system.

Product Description

System Summary

PVD Thin Film Deposition Vacuum Coating Machine is high performing and easy operating, equipped with arc sputtering system. This machine offers a wide range of application, such as hard film coating, abrasion resistance coating and exterior coating on mechanical transmission, with DLC (diamond like coating) function to improve the hardness.
Substrates can be three-dimensional motion, to enhance the uniform of coating. The full automatic control processing is steady and perfect.

 

System Type

 • Vertical Batch – Single or double door

 

Coating:

 • TiN, TiC, TiCN, TiAlN, TiAlCN, TiCrN, TiCrN, TiCrCN, TiAlCrN and other multilayer super hard coatings.

 

APPLICATION:

 • Gear transmission

 • Automatic transmission

 • All-wheel transmission

 • Mechanical industry

 • Bearing transmission

 • Screw compressor

 

Ningbo Danko Vacuum Technology Co., Ltd. Since 2020

Founded in 2007 as previous name Huahong Vacuum Technology, is a nationwide renowned PVD vacuum coating system manufacturer and vacuum coating technology developer, including but not limited to Sputtering Systems, Optical Coating Units, Batch Metallizers, Physical Vapor Deposition (PVD) Systems, Hard and Wear Resistant Vacuum Coating Deposition Equipment, Glass, PE, PC Substrate Coaters, Roll-to-Roll Machines for coating flexible substrates. The machines are used for a wide range of applications described below (but not limited to) Automotive, Decorative, Hard coatings, Tool & Metal Cutting coatings, and thin film Coating applications for industrial and Laboratories including Universities.
Ningbo Danko Vacuum Technology Co., Ltd.
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